The collaboration between Galdi and Tirlán has led to significant advancements in sustainability and efficiency within the milk industry. As a well-known Irish dairy producer, Tirlán sought an innovative partner to optimize the production process for its popular Avonmore brand. The goal was to streamline the packaging process for milk cartons while adhering to environmental and quality standards. Galdi’s advanced filling machine became the ideal solution, demonstrating how cutting-edge technology can enhance traditional production lines.

Tirlán (Ireland) partnered with Galdi to install a complete packaging line specifically dedicated to filling 1.75-litre Gable Top milk cartons for the Avonmore brand. This project was part of a major development initiative, where Galdi provided innovative food packaging machines and engineering solutions to improve operational efficiency. The line was designed to enhance precision and sustainability, ensuring that each milk carton met Tirlán’s high-quality standards.

Sustainable innovations in milk carton packaging

The RG2702DUC machine, specifically tailored to Tirlán’s needs, features precise filling technology that ensures each carton is filled accurately, significantly reducing waste.

Tirlán’s decision to integrate this machine highlights its commitment to creating an efficient and reliable production system. The machine’s capability to handle large volumes of milk with minimal resource consumption has allowed Tirlán to maintain its sustainability goals while meeting the increasing demand across the UK and Ireland.

Advantages of the new milk carton production line

Galdi’s RG2702DUC offers several distinct advantages for Tirlán, resulting in a highly productive and streamlined line for milk packaging. Key benefits include:

• Precision filling: each carton of milk is filled with exact measurements, ensuring consistency and minimizing spillage or excess.
• High capacity: custom-built to handle large production volumes, the machine enables Tirlán to meet high market demand efficiently.
• Quick installation: Galdi achieved full operational capability for Tirlán’s line in just five weeks, keeping production on schedule and minimizing downtime.
• Rapid production ramp-up: the production line achieved full capacity within just 5 weeks, attaining an OEE of 85% and an MME of 97%.
• Reliable performance: we ensured consistent technical and hygienic performance, a crucial factor for the efficiency of Galdi’s packaging machines and lines.
• User-Friendly operation: The intuitive interface of our packaging lines allows staff to operate seamlessly, regardless of their experience level.

Precision, quality, and speed in every carton of milk

Galdi’s technology enhances Tirlán’s milk production by improving the quality and efficiency of each process. The streamlined design enables faster transitions between production stages and ensures robust quality control, essential for maintaining Tirlán’s reputation. Additionally, the compact machinery optimizes space usage, maximizing output without requiring extensive floor area.

This equipment elevates production and ensures that Tirlán upholds high standards for every carton of milk. Automated quality checks confirm that each carton meets rigorous criteria before reaching consumers, ensuring a reliable and environmentally friendly product.

A showcase of how the dairy industry can adapt to modern demands without compromising productivity. This partnership underscores the significance of innovation in transforming traditional sectors.

This positions Tirlán to engage environmentally aware consumers, enhancing its market presence.

Future of sustainable carton of milk solutions

The effective integration of Galdi’s technology into Tirlán’s operations reflects the potential for future innovations within the dairy industry. As demand for sustainable packaging increases, other producers may seek similar advancements. 

By concentrating on precision, efficiency, and sustainability, Tirlán has established a model for modern dairy production that aligns with consumer expectations and environmental goals.

If you’re interested in discovering how Galdi can transform your production processes and support your sustainability efforts with its food packaging machines, contact Galdi today for more information on tailored solutions!