Transforming Dairy Excellence with Gable Top Milk Carton Innovation

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Carton Gable Top Milk

Galdi and Galdi Inc. are committed to delivering top-quality automated filling machines that can handle all configurations and sizes of a Gable Top Milk carton, ensuring consistent efficiency.

We launched Galdi Inc. a decade ago to enhance our customer service in the United States. Our extensive network of Field Service Engineers guarantees a seamless after-sales experience across the entire American continent.

With a warehouse in New Jersey, we provide efficient spare parts logistics and rapid shipping throughout the USA. Our comprehensive consultancy services support clients at every stage, from the initial concept to the final packaged product.

Since 2005, many customers in the USA have relied on our advanced and user-friendly technology, especially in the carton Gable Top sector.

Gable-top packaging stands out among food paper containers, making it the preferred choice for premium fresh and ESL products, whether distributed through cold chain or ambient methods. These 100% renewable and recyclable cartons are favored by consumers who associate them with sustainability and high-quality products.

An example of our work is a major collaborative project with a crucial goal: to preserve the authenticity of Mila milk, an Italian dairy company based in Bolzano, specializing in milk and dairy products. Using a state-of-the-art packaging plant, this ambitious project focuses on maintaining the exceptional authenticity of Mila milk. Thanks to our collaboration with Galdi, this vision has been created in a new, efficient, innovative, and highly technological filling and packaging line.

Preserving Excellence: Mila’s Commitment to Quality with Gable Top Milk Carton Packaging

Mila is synonymous with excellence, with every drop of its milk reflecting the rich history and passion of its two thousand farmer members. These dedicated individuals are the guardians of a traditional farming method rooted in the alpine pastures of South Tyrol. Mila’s flagship product, Hay Milk, is cherished for its authentic and natural taste. To preserve nature’s organoleptic qualities, the company prioritizes rigorous controls, research, and innovation daily.

The new packaging plant, developed with Galdi’s support for the processing component, is designed to be a state-of-the-art facility in terms of efficiency and productivity while ensuring the highest respect for the quality of the packaged product.

Elevating Quality and Versatility with Gable Top Milk Carton Packaging

The objective was clear: to guarantee maximum hygiene and uphold the organoleptic qualities of the milk, ensuring that every drop retains its natural taste and nutritional value. To achieve this, Mila selected two Gable Top RG280 packers, the pinnacle of Galdi’s line regarding hygienic performance and reliability. These machines are engineered to meet the highest cleanliness standards, preventing contamination and preserving the milk’s purity. Beyond hygiene, the plant needed to be intuitive and versatile, capable of adapting to various operational needs. The user interface of the machines (HMI) is a standout feature of Galdi packers, designed to provide an easy and immediate user experience, simplifying operations for the staff and reducing the learning curve for new operators.

Hannes Zelger, Head of Operational Technology, expressed his appreciation for the design, saying, “The Galdi machine is designed in a very advanced way. I like its user interface: it is designed precisely for the operator and what they need at that moment.” This thoughtful design ensures that operators can focus on efficiency and quality without being bogged down by complex controls.

Flexibility was another key element. Thanks to the two RG280 fillers, which exemplify advanced food packaging machinery, Mila can now package its products in various formats, ranging from 200 ml to one liter, with or without a cap. This versatility allows for quick adaptation to market demands while ensuring consistent performance across all types of packaging. Whether responding to consumer preferences or seasonal demands, the plant’s ability to switch formats seamlessly is a significant advantage in maintaining competitiveness and meeting customer expectations.

The Crucial Role of Galdi’s Support and the Importance of Customer Service

The successful realization of this new plant was driven by the combination and dedication of a close-knit team, where expertise and passion truly made a difference. Galdi technicians collaborated closely with the Mila team, meticulously overseeing every aspect of the project. This constant coordination ensured perfect alignment among all the filling and packaging teams.

Noemi Agresta, Head of Research & Development, highlighted the collaboration, stating, “The level of professionalism is very high, and we were pleased to make ourselves available to each other, each serving the other in their area of expertise.”

The collaboration with Mila’s R&D department focused on food safety, product quality, and refining processes to uphold the milk’s organoleptic qualities. The production layout was optimized for a more efficient workflow, and the packers’ installation on the Bolzano plant’s second floor required precise aerial handling executed with complete safety. The two installed machines were also integrated with the data management system (MES), which was developed to ensure a connected, efficient, and secure plant, emphasizing cybersecurity.

From Vision to Reality: The Value of a Custom Project

The new Mila milk plant marks a pivotal achievement for the company through its collaboration with Galdi. This cutting-edge production system seamlessly integrates advanced technology, operational flexibility, and a meticulous focus on quality, ensuring that consumers receive an authentic product packaged with the utmost respect for its natural attributes. Gable Top Milk Carton technology further elevates the product’s appeal, aligning perfectly with consumer expectations for sustainability and premium quality.

By adhering to the core principles of its parent company, Galdi, it continues to innovate and lead in the development of advanced packaging solutions. This commitment to excellence is reflected in its ability to tailor solutions that meet each client’s unique needs, ensuring that every partnership is built on trust, quality, and mutual growth. As Galdi Inc. advances, it remains dedicated to pushing the boundaries of packaging technology, setting new standards for efficiency and sustainability in the industry.

If you’re ready to revolutionize your company’s packaging line with cutting-edge innovation and efficiency, the Galdi team is eager to help bring your vision to life. Contact us today to explore how we can work together to achieve excellence in your packaging solutions.

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