Liquid egg packaging is crucial because it provides the food industry with a consistent, reliable ingredient for products such as mayonnaise, cakes, and pasta. By significantly reducing the risk of contamination compared to fresh eggs, liquid eggs offer manufacturers, bakeries, and catering services enhanced food safety and operational efficiency despite the inherent challenges of their perishable nature.
Galdi, along with its subsidiary Galdi Inc., is a key player in this sector. We offer state-of-the-art gable-top automated filling machines for liquid egg packaging; the RG480 machine achieves an impressive throughput of up to 14,000 cartons per hour. This high-performance equipment meets the growing market demand and ensures that quality and hygiene standards remain uncompromised throughout production.
Innovative Solutions in Liquid Egg Packaging: Advanced Machinery and Unmatched Efficiency
In liquid egg packaging, Galdi offers a range of advanced solutions, including the gable top auto filling machines, which deliver an impressive throughput of up to 7,000 cartons per hour. Our machine portfolio includes models from two key series:
- RG270: available in 57×57 mm, 70×70 mm, 70×95 mm, 91×91 mm, and 95×95 mm configurations.
- RG280: available in a 70×70 mm configuration.
- RG480: available in a 95×95 mm configuration
Every step of the packaging process has been meticulously analyzed to maintain the ideal conditions to preserve organoleptic and nutritional qualities. Our development engineers prioritize food safety, driving ongoing research that has led to innovative solutions like the RG280 packaging machine, designed to meet first-class hygiene standards.
Galdi’s liquid egg packers are versatile enough to handle products with varying characteristics and viscosities—ranging from egg mix and yolk to seasoned egg white and flavored mixes—while maintaining consistent filling capacity. This is achieved through our deep understanding of dosing processes, supported by advanced technologies like the DDF dosing unit and bottom-up systems.
Flexibility in production is also a key benefit: with pre-set recipes, product or format changes can be made within minutes. The system is engineered to be compatible with all widely available paper types on the market, ensuring that future supplier changes do not disrupt operations.
Newburg Egg and Galdi Inc.: A Legacy of Quality and Innovation in Egg Products
Founded in 1956 and thriving under its third generation, Newburg Egg has become a premium egg product market leader. Their dedication to quality is evident through continuous research and stringent quality controls.
With an impressive annual production of approximately 180 million pounds of eggs, Newburg Egg serves the U.S. East Coast and the Midwest, serving supermarkets, restaurants, bakeries, and food companies.
The partnership with Galdi Inc. began in 2019, marking a significant milestone by installing the first RG270 liquid egg filler in the United States in 2020. The system’s efficiency and reliability, coupled with the exceptional technical support from Galdi’s U.S. team, led Newburg Egg to initiate a project in early 2024 to install a second filler. Regular maintenance has kept the initial machine operating at peak performance, allowing Newburg Egg to deliver timely and excellent customer service.
Continuing its commitment to top-quality egg products, Newburg Egg has once again embraced the efficiency of Galdi’s Gable Top liquid egg packaging technology. Recognizing the benefits of this technology and the support from Galdi’s American branch, Newburg Egg has installed a second liquid egg packaging machine.
The two RG270-SDUC fillers, installed in 2020 and 2024, are configured for ULTRA CLEAN filling, packaging egg whites, yolks, and whole liquid eggs. These products are offered in key formats of 32 oz (2 lb/908 g) and 16 oz (1 lb/454 g), with a typical shelf life of 60 to 90 days, and we plan to extend this further.
Newburg Egg aims to achieve several key objectives:
- Maintain high service standards with precise production capabilities.
- Enhance the appeal of their premium products with superior packaging compared to traditional plastic bottles or bag-in-box systems.
- Preserve the exceptional quality of their egg products.
- Manage multiple packaging formats with a single machine to meet market demands.
We are proud of our successful collaboration with Newburg Egg and look forward to developing more innovative projects.
Galdi Inc. and PROAN: A Successful Partnership in Liquid Egg Packaging
Galdi Inc.‘s collaboration with PROAN Liquid Eggs exemplifies its success in the American market, driven by the rising demand for liquid egg products. PROAN, the largest egg producer in Latin America and the second-largest worldwide has capitalized on this demand with innovative packaging solutions. Under the Huevo San Juan brand, they produce up to 60,000 liquid egg cartons daily in a gable top format for the Mexican market.
PROAN’s key objectives include:
- Meeting the increasing market demand for cartooned liquid eggs.
- Providing a safe and healthy product.
- Ensuring reliable delivery to retail customers.
The partnership with Galdi began with the installation of the RG250UCS filling machine.
As demand continued to rise, PROAN enhanced its production capabilities by adding the RG270UCS machine in 2017, specifically designed for liquid egg applications. Both machines are configured for ULTRA CLEAN filling, packaging egg whites and whole liquid eggs while maintaining high hygiene and efficiency standards.
Located in San Juan de los Lagos, Jalisco, Mexico, PROAN manages the entire production cycle, upholding a commitment to innovation and excellence. This approach has resulted in significant sales success for their gable top liquid egg cartons, available in 500 g and 1 kg formats under the Huevo San Juan brand. The strategic investment in Galdi’s technology has doubled its production capacity, increasing output from 20,000–30,000 to 50,000–60,000 units per day.
In addition to the reliability of the filling machines, PROAN benefits from ongoing support provided by Galdi’s American branch, ensuring exceptional delivery performance for its customers.
Leading the Way in Gable Top Liquid Egg Carton Solutions
With over 20 years of expertise, we offer unmatched guarantees and numerous competitive advantages in egg product packaging. We follow the same guiding principles that have propelled us to the forefront of the industry, ensuring that our clients receive top-tier solutions tailored to their specific needs.
Our focus on innovation and reliability has established us as a leader in filling machine technology, particularly in gable top solutions. We understand the unique challenges of the egg product market and are committed to providing machines that enhance efficiency, maintain the highest hygiene standards, and offer flexibility in production.
Whether you want to improve your current operations or explore new packaging formats, our team can assist you with cutting-edge technology and dedicated support. We invite you to contact us to discover how our expertise in filling machines, especially gable top systems, can help your business excel. Let us partner with you to achieve your packaging goals and drive your success in the competitive market.
